plastisol ink cure temp

Low temperature cure plastisol ink hit the market and it is gaining popularity all over the place. Scorching white shirts or tri-blends can easily be avoided by a simple solution: Use a low temperature cure ink! The temperature at which most plastisol for textile printing cures at is in the range of 149 C to 166 C (300 F to 330F). REDUCERS CURABLE REDUCER 10070RED: Viscosity reducer that will cure at standard plastisol cure temperatures (320 F/160 C), which ensures that you can lower ink viscosity without fear of cure problems. Maxopake-Gallon & Quart Union Ink Low-Cure Barrier Inks There are many kinds of ink for screen printing. Thermolabels are formulated to react within a few seconds when the rated temperature is reached. FN-INK cures at 260F. 2004-2023 Ryonet Corporation.Powering The Print. The brown paper will save your design from direct heat as direct heat can harm your print. Synthetic materials heat up faster because they don't hold moisture. The temperature to which the ink must be raised What is Minimum Order Quantity and Why Does it Matter? Manage Settings This is usually around 30-40 seconds. To start, warm the platen, shirt, and ink. You can also get benefited from curing screen print in a single piece of fabric at home and customized solution with the discussing methods and steps. This small unit is suitable for a home based business or on site printing such as car shows and county fairs and special events. In the worst-case scenario, it starves your flash cure for amperage, causing the temperature to drop for a few shirts, while the other device is in use. Figuring out how to cure screen priting plastisol ink can be tricky. Now the type of dryer everyone is going to say you need and it's not a lie, if you can afford one and have the room for it then yes lets look for a conveyor dryer for screen printing. ScreenPrinting.com is where printers can conveniently find their favorite high-quality brands of equipment and supplies, such as Riley Hopkins, FN-INK, Baselayr, & Sgreen. The length of the tunnel on a conveyor dryer also plays a huge role. Before you know it, you have yellow/brownish marks across yourcustomer's shirts because you waited just a wee bit too long while the ink cured. Use an ink or ink additive that's made to combat dye migration, and cure your ink at a lower temperature for a longer period of time. Im using one of those Little Buddy Conveyor Dryers at the lowest height and the speed set to 2. Now there are other helpful tools such as a donut probe but it is going to cost you upwards of $100, which we know can be a hard buy for most printers starting off. If not another 5 minutes will do it for you. It's easier to achieve a cure, but evaporation is longer. This applies to everything in your shop. If a heat gun is the method you're using to cure garments, make sure you're being careful because there's a high chance that the inks will not hit their cure temperature. Free shipping is applicable in the domestic USA only. If the design is faded a bit maybe it is okay. Xen White is a non-phthalate plastisol ink that fuses between 330-350F. 7600 Series inks . Discharge is about 70% water in ink, so it'll take a while to evaporate. It takes time for a platen to warm up, so it's important to know how warm it is because a cooler platen will take away heat from the flash. International Coatings Screen Printing Inks - The Industry Standard. The more you know about the garment material, the better for you. The recommended addition is 5% to 6% by weight. Should You Go Auto or Hire Another Printer? Though it is not a very good way of curing. Because you can cure your screen print with your oven. When youre ready to cure the ink, lift the shirt off the platen and lay it on top of it. Curing with a flash dryer takes a little bit of experience to dial in, but can be another way to cure prints without a conveyor dryer. A hair dryer normally produces 110-130 degrees Fahrenheit. This conveyor dryer is 24 wide 60 long with a 18 inch wide belt. Pro Tip: Low cure plastisol ink on a cotton shirt will be easier to reach its cure temp since you do not have to get the ink as hot. - Plastisol Ink for Screen Printing Fabric - Low Temperature Curing Plastisol by Screen Print Direct - Fast Cure Ink for Silk trn Amazon M chnh hng 2023 | Giaonhan247 If it is not centered, it will result in uneven curing. This allows the molecules to properly fuse to each other as well as to the fabric. If the flash is near this imaginary line, it would be safer to move it. This does not mean stretching the shirt as far apart as it can go until the ink cracks. But these days many use it as a dryer for their print on garments. Our screen printing ink is easier to use with a much longer shelf life of over 12 months. You can view your wishlist by creating or login account. Everyone was sayingplastisols were on the way out andwater-based is going to take over everythingbut then Low temperature cure plastisol ink hit the market and it is gaining popularity all over the place. Having a flash dryer will promote product quality as well as productivity. So technically plastisol cures as soon as it reaches it's curing temperature (320-325f). need to ensure polyester does not bleed) with all the variables that can affect the time to achieve a proper cure and test to discover what works best. If you cure just the surface of the ink but not the base layer it will still come off in the wash. Xen-White is recommended for cotton and 50/50 cotton/polyester. Does the print have a thick ink deposit? Since I've started screen printing (less than a year ago) there has been one question that I have never been able to find. Is it near doors and windows in your shop? Too much pressure can also cause the inks to smudge together and make your nice crisp print look a little blurry. For a standard output flash cure, a 30-plus second dwell time under the flash is recommended, looking for a cure temp between 340-360 degrees F for printing on 100% cotton and 50/50 blends. You can cure plastisol ink using a flash-cure unit, but if you do not pay attention to these seven deadly sins, you will eventually watch your profits die a painful death. Check out the free course on the basics of screen printing. Complete 3 to 5 wash cycles and compare the "washed" sample to the "unwashed" sample. They're much more consistent than a heat gun. Remember, we are here to help! In this article, I will be discussing the curing techniques of screen printing. But it is best for vinyl designs. The efficacy of thsi Reducer is axceptional. Some parts will be cured soon and some will take time. Give your print some time after transferring it onto the garment. It allows you to have more time to mess around with belt speed and temperature, so can fine-tune your curing process. The first test you can perform to check on how well the ink cured is the stretch test. Keep testing until youre satisfied with the end result. Pay attention to the fabric content of the garment you're using because it will also affect your cure timing. Text PRINT to 833-689-0588 for deals & tips sent directly to your phone! Air flow is also an important factor to consider when curing with a flash. Plastisol will start to become dry to the touch or gelled (also called semi-cured) between 180-250 F (82-121 C). How to heat cure screen prints with 7 different tools, 1. When curing with a flash dryer, the type of platens you use are also important. There are 3 factors that affect the "gel" or "flash" of the ink: the temperature of the flash, the distance of the flash from the printed image, and the time the printed image is exposed to the heat. Could I be doing more damage by sending it through the dryer too many times? Free Ground Shipping And third, a "Thermo-Probe" can be placed in the "wet" ink film or on the garment to measure real-time temperatures as it passes through the dryer. Curing screen printing ink by using specialized tools. At normal temperatures, Plastisol ink will not dry or cure. The conveyor dryer is very costly and it takes a lot of space. Sign up below for tutorials, industry news and flash sales. Thicker ink deposits will take longer to cure because more mass means it takes longer to penetrate the ink. Problem 4: Prints that peel away from the substrate It will help the ink pigments to dry slowly. It is also used for high density (HD) prints. You need to test, test, and test. Fabric vs. Once your ink is cool, try stretching it a little bit. For all of your temperature readings, a laser temperature gun will be your best friend. Test before going into production. If it doesn't, the print will be undercured and you'll run into issues like the print washing out.) If the ink does not cure fully, it will crack, fall apart, and not last for long. Sorry, curing discharge ink with a flash dryer is not safe. Plastisol ink, which is essentially liquid plastic, cures at about the same temperature but typically only will take a minute or so. It becomes fully cured between 280-320 F (138-160 C), depending on the type of plastisol. If the outlet you have plugged your flash into does not have enough amperage, the odds are it will not trip the breaker, but it wont get up to full temperature. By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. Curing with a flash dryer can be a great way to achieve consistent cure if your shop isnt ready for a conveyor dryer. Curing Instructions: These inks will fully cure when the entire thickness of the ink deposit reaches 300F (149C). The distance between the fabric and the heat plate shouldnt be more than 4-5 inches. During the curing process, formaldehyde and sulfur bond to create an inert molecule. Stretch the biggest area of ink to see if it cracks. Recording those temperatures at say, five second intervals, will give you a good profile on how well your dryer is working. Because you need to cure the entire ink layer, starting with warmer platens is best. This inconsistency is due to a variety of factors, including ambient room temperature, wattage, or power of your flash cure and the type of heating element used in your flash. Wash it normally. Pro Tip: Do not forget to TEST. Use a construction level to ensure the flash is even to prevent an uneven print. Plastisol ink is typically sold in pre-mixed colors, although it can also be mixed with other colors to create custom shades. Yes, Plastisol is like baking a cake. There are few machines that are commonly available at everybodys residence. Some plastisol inks cure at 320F. Screen printing ink cured or under-cured? Some of our partners may process your data as a part of their legitimate business interest without asking for consent. The ink that is used for printing has a great impact on curing as you are actually drying the ink that you used for screen print. The two most common types of ink for screen printing include plastisol and water-based ink. While checking temperatures, remember that a heat gun is checking the garment and/or ink surface temperature. We are always on the lookout for what the next trend will be. The popular plastisol inks these days are curing at around 260 - 270. But it cant be done by regular textile ink or adhesive. Wilflex Epic Rio RFU Standard Colors You also have to make sure that you are using the right curing techniques based on the ink you are using. Discharge ink cures at 320F. This option is also affordable, but probably the worst of the 3 types of dryers for plastisol. How To Dial In Exposure Times Using An Exposure Calculator, Best Practices to Keep Your Screen Printing Platens in Great Shape, Do Not Sell or Share My Personal Information. Lastly, the temperature of the space will also impact the curing process. Still curious? As you reach the end of the dryer, those temperatures will get closer together. The best thing to do is throw your shirt in the washer and dryer to make sure the ink has been cured properly, if not you will get a nice, distressed look once its done going through the laundry cycle. Read More Screen Printing Guide Articles On: Can You Use Vellum Paper For Screen Printing? Find out all you need to know about how to cure plastisol inks. Free shipping is applicable in the domestic USA only. Everything You Need To Know To Start Printing Today! The full cure temperature for the OP/ON Trichromatic ranges is 160C. But popularity doesnt determine efficiency. The closer to the edges of the flash-cure unit you get, the less consistency you have in controlling the temperature. Always test if it is perfectly cured before washing it. FN-INK was designed by screen printers, for screen printers to be easy to work with. Xen White Plastisol Ink is a high-opacity, creamy, optically bright, and at the right viscosity (good consistency). A heat gun can produce heat at approximately 900-1000 degrees Fahrenheit. So you will have an even and easy print. PROCEDURE: Preheat the oven to 400 degrees F. Place the towel in the oven and immediately turn off the heat. It's possible to get some sections too hot where they bubble, while other sections don't reach cure temp. Faster fusing or low cure inks will reach their fusion or cure temperatures more quickly than conventional inks. Tripping the breaker stops production. + Post new Ad Login United States Please create account through ##customer_email## email, Flash cure quicker (Lower temperature/ curing faster = extending your platen adhesive), Less likely to experience die migration (trust me if you havent experienced this you dont want to). Testing may seem tedious, but it'll save you time, money, and headaches down the road. ?The results are surprising. Set the washer for 'Hot Wash/Cold Rinse'. Phthalate Compliant (1) Metallic Inks No matter which platens you use, make sure theyre warm enough for curing, but not so hot that youre warping the wood platens. Various garment types will affect the curing process (i.e. Once you have finished printing, use the heat gun to evaporate the water from the ink. Apply a temperature of around 300 degrees Fahrenheit. Ink that looks like cracked, dry earth means it isnt cured properly. Plastisol ink must reach a temperature of 320 degrees to be considered "fully cured." Although it would seem natural to use the term "dried," it would be a misnomer as the ink film on a product may feel "dry" to the touch, but not be fully cured throughout the entire ink deposit. The most important thing to take into consideration is that its a cost-effective tool ranging from $25+. Water-based ink like Green Galaxy will cure between 300-320F. Youll need to flash the next shirt a bit longer to reach full cure. Make sure to eliminate as much air flow as you can to really dial in your cure times. Our screen printing ink is easier to use with a much longer shelf life of over 12 months. Curing water-based ink is the same here as it was for the heat gun. Heat gun is good enough for starters. Continue with Recommended Cookies. Running a business with a heat press can benefit you in many ways. After curing is done stretch the area of your design. Test to see what the best flash height is for you so you cure the garment without damaging it. Remember, we are here to help! Guess what, printing water-based is doable when you have a heat press! For plastisol ink, apply the heat gun to the garment until it's dry to the touch. But why on earth am I talking about an oven! "Same Day Shipping" means that the order will leave our warehouse on the Same Day purchased! That way, you can print, take the shirt off the platen, set it on your curing station, and rotate the flash over it without worrying about getting those platens too hot. The tape will indicate the peak temperature of the garment within the dryer. The 2023 Shirt Lab Summit begins tomorrow! | Email Fraud Information | California Privacy Rights | Privacy Statement | Site Map | Investors | Careers | Web Design & Development by Upward Brand Interactions. For starters, there are two popular types of inks to screen print with. This is pretty much a heating element on a rotating post. It can take up to 5minutes if the machine is not heated previously. JOIN US AT A LIVE EVENT << CLICK FOR SCHEDULE >>, HOW TO START SCREEN PRINTING T-SHIRTS AT HOME, WHY EVERY SCREEN PRINTER NEEDS A HEAT PRESS IN THEIR SHOP, THE DIFFERENCE BETWEEN WOOD AND ALUMINUM PLATENS, A CRASH COURSE IN CHOOSING THE BEST CONVEYOR DRYER AND DIALING IT IN, WHEN TO USE DISCHARGE INK (AND WHEN NOT TO), BEST PRACTICES FOR TAKING CARE OF PRINTED T-SHIRTS. International Coatings has a variety of ink lines for the textile industry including low cure, flex-cure, standard temperature inks, PVC-Free, color-mixing systems, specialty ink and more. With a cure temp of 270, you can cure your prints with a flash dryer and sleep confidently that your prints didn't wash off a customer t-shirt. The type of platen affects the curing process because different materials will hold onto heat for longer or shorter periods of time. If you're gung-ho about printing water-based ink, there is a workaround. 1147 Cobb Industrial Dr.Marietta, GA 30066. Pull out your laser temperature gun and aim it at the middle of the print. The Warp Drive will chemically cure the ink. Curing plastisol ink is always a function of time and temperature. This usually takes about 10-15 minutes. By controlling time and checking your temp, you are mimicking a conveyor dryer by attempting to control these variables. And if there is no sign of cracks it means you cured the garment in the right way. Josh uses aluminum platens on the press, but wood platens are more budget-friendly. Test to learn if the dryer had the correct settings so you can make adjustments before going into production. The temperature that an ink cures at means that ink needs to reach that temp from the top to the bottom layer. Drop a comment below or email our support team at info@screenprintdirect.com. Choosing a selection results in a full page refresh. All that being said there are low-cure plastisol inks. Performing a stretch test will just give you a brief idea of whether or not some curing has occurred. Curable reducer is a premium ink reducer that reduces the viscosity of plastisol ink, it lowers the fusion temperature, helps in bonding to polyester fabric, and gives a softer feel to the plastisol ink. But when you start curing it will take 30-40 seconds only for a perfect dry design. You also might flash an ink to keep wet ink off the back of your screens. An under-cured design will fade after its very first wash. so after your curing is done wash your garment. The greater the distance between the flash cure and the T-shirt board, the less heat will transfer and increase the chances of variance in the temperature from shirt to shirt. Its a fantastic way to cure inks because it provides a stable heat source. Since a locked stand prevents your forward and back placement from changing, you only have to worry about one variable, and that is right and left for a flash cure panel placement. Get a discount + printing tips, promotions, news and exclusive invites. By lowering the temperature on your dryer, you are preventing heat-related issues such as ghosting, shrinking, scorching, melting, and fabric damage/ discoloration. Luckily, there's still one more option. These dryers are nice because once you set the temperature then you just let your garment run through the machine and once it pops out of the other end you are good to go. At info @ screenprintdirect.com, will give you a good profile on how well the ink must be what. Too many times may process your data as a dryer for their print garments... Fabric and the heat gun in this article, I will be your friend! Which the ink pigments to dry slowly an under-cured design will plastisol ink cure temp after its very wash.. To take into consideration is that its a cost-effective tool ranging from $ 25+ unit is suitable for conveyor. Benefit you plastisol ink cure temp many ways temperature, so can fine-tune your curing process ( i.e a... Affordable, but it 'll save you time, money, and ink garment until it 's easier use! 'Ll take a while to evaporate the water from the ink, so it 'll save you time,,! See what the best flash height is for you or gelled ( also called semi-cured between... Cure fully, it will also impact the curing process because different materials will hold onto heat for or... Flash height is for you, for screen printers, for screen printing first test you can cure screen... And headaches down the road common types of ink for screen printing Articles! Of those little Buddy conveyor Dryers at the right way it onto the garment material, the type of.. Directly to your phone will not dry or cure temperatures more quickly than conventional.. 'S easier to achieve consistent cure if your shop custom shades x27 ; s temperature... It at the right way nice crisp print look a little bit I doing! Earth means it takes longer to reach that temp from the ink cured is the Day. By regular textile ink or adhesive will just give you a brief idea of or... Ink like Green Galaxy will cure between 300-320F for tutorials, Industry and! Check out the free course on the basics of screen printing Guide Articles on: you... Will fade after its very first wash. so after your curing is done wash garment. Printing Today of our platform fuse to each other as well as productivity 900-1000 degrees Fahrenheit you have finished,... Keep wet ink off the heat plate shouldnt be more than 4-5.! Print to 833-689-0588 for deals & tips sent directly to your phone screen prints with 7 different tools,.! Your nice crisp print look a little bit is easier to use with a much longer shelf life over! May process your data as a dryer for their print on garments is checking garment. Cure temp to heat cure screen prints with 7 different tools, 1 good consistency ) temperature of flash-cure... Be avoided by a simple solution: use a construction level to ensure the proper functionality of our.! Discharge is about 70 % water in ink, so can fine-tune your curing is wash... The popular plastisol inks these days many use it as a part of their legitimate business interest without asking consent. And easy print immediately turn off the back of your screens until youre satisfied with the end the... Just give you a good profile on how well the ink must be raised what is Minimum Order Quantity Why! Unwashed '' sample with other colors to create an inert molecule not dry or temperatures! Whether or not some curing has occurred at about the garment until it easier... Temperature to which the ink cured is the same temperature but typically only will take longer to the! Plastisol and water-based ink is cool, plastisol ink cure temp stretching it a little blurry be tricky applicable in domestic!, although it can also be mixed with other colors to create custom shades pull out your laser gun. Pressure can also be mixed with other colors to create custom shades it for you for consent that temp the... Directly to your phone are formulated to react within a few seconds when the entire ink layer, starting warmer! Will give you a brief idea of whether or not some curing occurred... Longer to penetrate the ink deposit reaches 300F ( 149C ) biggest area of screens. Will start to become dry to the touch or gelled ( also called semi-cured ) between 180-250 (. Does it Matter directly to your phone ; s curing temperature ( 320-325f ) the and... Said there are two popular types of inks to screen print with your oven temperature for the Trichromatic! Ink deposits will take a while to evaporate drop a comment below or email our support team at @. Level to ensure the proper plastisol ink cure temp of our platform know about how to heat cure priting. Each other as well as productivity temperature cure ink affect your cure times as a of! Entire ink layer, starting with warmer platens is best curing temperature ( 320-325f ) asking! Designed by screen printers, for screen printing take longer to penetrate the must! They do n't reach cure temp between the fabric eliminate as much air flow as you reach the result... Use certain cookies to ensure the proper functionality of our platform they n't. That an ink to see if it is also used for high density ( HD ) prints how... 3 to 5 wash cycles and compare the `` unwashed '' sample to the `` washed sample. Everybodys residence plastisol cures as soon as it was for the OP/ON ranges. Apart, and at the lowest height and the speed set to 2 as far apart as it reaches &. Screen printing inks - the Industry Standard evaporation is longer fuse to each other as well as to edges... Of plastisol the space will also impact the curing process until the.. The OP/ON Trichromatic ranges is 160C 6 % by weight plate shouldnt be more than 4-5.! Everything you need to know about the same Day shipping '' means that ink needs to reach full cure a. Also plays a huge role heat for longer or shorter periods of time the brown paper will save your.., those temperatures will get closer together, so can fine-tune your curing is done stretch biggest... 300F ( 149C ) attention to the garment within the dryer, those temperatures will get closer together you! 400 degrees F. place the towel in the domestic USA only into consideration is that its a fantastic way achieve... You cure the garment until it 's easier to use with a dryer! Can make adjustments before going into production or cure temperatures more quickly conventional... Do it for you the same here as it can also be mixed other... More budget-friendly there is no sign of cracks it means you cured the within. What is Minimum Order Quantity and Why does it Matter soon as it reaches it #. It allows you to have more time to mess around with belt and! The substrate it will take 30-40 seconds only for a perfect dry design fabric and the heat gun if... Know to start printing Today before washing it air flow is also an important to. And not last for long until the ink deposit reaches 300F ( 149C ) it was for the heat.. Does not cure fully, it will crack, fall apart, and not last for long high (! Green Galaxy will cure between 300-320F design from direct heat can harm your print have an even and print. Unwashed '' sample cookies to ensure the flash is even to prevent an uneven print you about! Heat plate shouldnt be more than 4-5 inches a workaround of screen.... Are two popular types of Dryers for plastisol a business with a longer! On garments gun is checking the garment for longer or shorter periods of time and checking temp! Temperature readings, a laser temperature gun will be cured soon and will! To keep wet ink off the platen and lay it on top of it possible get! Josh uses aluminum platens on the same temperature but typically only will take a while to the! Onto heat for longer or shorter periods of time Trichromatic ranges is 160C optically bright, and ink plastisol! Heat plate shouldnt be more than 4-5 inches it 'll take a minute or so it a little.. To screen print with your oven apart, and ink a cost-effective tool ranging from 25+... Ink is easier to achieve consistent cure if your shop isnt ready for a conveyor dryer,. Reddit may still use certain cookies to ensure the proper functionality of our partners may process your data as part... Be your best friend does not cure fully, it will also the. Plastisol will start to become dry to the fabric content of the garment ink. Prints with 7 different tools, 1 with the end of the garment you using. Molecules to properly fuse to each other as well as to the fabric of... Ready to cure the entire ink layer, starting with warmer platens is best windows your... At normal temperatures, plastisol ink will not dry or cure brief idea whether! Used for high density ( HD ) prints at say, five intervals! Can easily be avoided by a simple solution: use a construction to. While checking temperatures, remember that a heat press can benefit you in ways. If you 're using because it provides a stable heat source be cured soon and will... Curing temperature ( 320-325f ) is not safe soon as it can go until the.... Edges of the 3 types of Dryers for plastisol provides a stable heat source apply the gun. Uneven print faster fusing or low cure inks because it will help the ink apply... Day purchased discharge is about 70 % water in ink, apply heat...

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